Capabilities Tour - TrojanLitho
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Welcome

Watch For Forklifts

We control every step

At TrojanLitho, we outsource nothing. From design and printing to finishing and logistics, your project is in our capable hands. Being involved in every step of the process means greater efficiency, cost effectiveness, and quality control—which all adds up to excellence in execution.

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Our Process

We approach every project as a true partnership. Our team works closely with yours, coordinating efforts, providing recommendations, and exceeding expectations at every turn.

Project
Analysis
Structural &
Graphic Design
Prepress
& On Press
Folding
Carton
Single-Face
Litho Laminate
Retail-Ready
Special
Effects
Finishing
& Logistics

Built-In Sustainability

We take a holistic approach to sustainability for the good of our employees, our customers, and our planet. Overseen by a full-time Sustainability Coordinator, our Environmental Management System involves every corner of TrojanLitho: staff, facilities, equipment, materials and processes.

To further our sustainable practices, we follow the recognized environmental standards set by the International Organization for Standardization.
The Forest Stewardship Council® is a not-for-profit that promotes responsible management of the world’s forests. Ask about our FSC products.
The not-for-profit Sustainable Forestry Initiative® oversees a sustainable forestry certification program that’s internationally recognized.
We balance our use of electricity with the use of wind power by purchasing renewable energy credits from RCE.
Other sustainability efforts extend to our night deliveries to help reduce gas usage and emissions caused by road congestion, and a public transportation incentive program for employees.

Tracking Excellence

Every day, we live our promise of superior quality, efficiency and service through strict measures and controls. As a result of our continuous improvement efforts, we’ve earned some of the industry’s highest efficiency scores.

What We Track

Waste, run times, non-conformances, on-time delivery and manufacturing, planned vs. actual time, downtime, asset and inventory management, 5S methodology (Sort, Systematic Arrangement, Shine, Standardize, Sustain), and digital screen-printing technology testing.

Staff

Initiatives are led by a full-time Continuous Improvement Facilitator and a full-time Quality Manager, as well as our Business Improvement Team. We also provide ongoing training and Kaizen-focused activities.

Customer Feedback

Listening to our customers is just as important as any certification or audit. We use both formal and informal surveys to learn what we’re doing right and what we can do better.

ISO 9001:2015 Certified

We adhere to the recognized quality management standards set by the International Organization for Standardization, increasing efficiency and minimizing defects.

Audits

Trained staff regularly conducts audits of our internal processes and products, as well as our suppliers. We also undergo annual audits by third parties, such as the ISO.

Special Equipment

We installed the highly sensitive Qualitronics system on our 8-color KBA press to identify defects and check color density. We also use an advanced glue detection system to ensure correct alignment.

G7® Master Print Media

This annual qualification from Idealliance, a not-for-profit, ensures best practices and technology standards for color management and workflow.

ISO 22000:2015 Certified

As a manufacturer involved in food packaging, we rigorously follows the requirements set by the International Organization of Standardization for managing a food safety system.

Safety Always Comes First

TrojanLitho puts the safety and health of our employees and visitors above all. The foundation of our program is DuPont™ STOP® (Safety Training Observation Program)—a behavior-based system that involves all employees across the company. Our initiatives—led by a full-time Safety Coordinator—include education, training, communication, protective equipment, and established emergency procedures. As a result of our efforts, We are among the top nine manufacturing companies in the U.S. that has gone one million hours without a lost time incident.