Watch For Forklifts
We control every step
From design and printing to finishing and logistics, your project is in our capable hands. Being involved in every step of the process means greater efficiency, cost effectiveness, and quality control—which all adds up to excellence in execution.
Our Process
We approach every project as a true partnership. Our team works closely with yours, coordinating efforts, providing recommendations, and exceeding expectations at every turn.
Built-In Sustainability
Our drive for greatness in packaging goes beyond the final product. Sustainability is a natural extension of what we make and do. Our approach is holistic. But it’s our diligence executing sustainable practices throughout that gives both you and our planet the advantage. As part of our Environmental Management System, we also employ a full time Environmental Health, Safety and Sustainability Manager.
Tracking Excellence
Every day, we live our promise of superior quality, efficiency and service through strict measures and controls. As a result of our continuous improvement efforts, we’ve earned some of the industry’s highest efficiency scores.
What We Track
Waste, run times, non-conformances, on-time delivery and manufacturing, planned vs. actual time, downtime, asset and inventory management, 5S methodology (Sort, Systematic Arrangement, Shine, Standardize, Sustain), and digital screen-printing technology testing.
Staff
Initiatives are led by a full-time Continuous Improvement Facilitator and a full-time Quality Manager, as well as our Business Improvement Team. We also provide ongoing training and Kaizen-focused activities.
Customer Feedback
Listening to our customers is just as important as any certification or audit. We use both formal and informal surveys to learn what we’re doing right and what we can do better.
ISO 9001:2015 Certified
We adhere to the recognized quality management standards set by the International Organization for Standardization, increasing efficiency and minimizing defects.
Audits
Trained staff regularly conducts audits of our internal processes and products, as well as our suppliers. We also undergo annual audits by third parties, such as the ISO.
Special Equipment
We installed the highly sensitive Qualitronics system on our 8-color KBA press to identify defects and check color density. We also use an advanced glue detection system to ensure correct alignment.
G7® Master Print Media
This annual qualification from Idealliance, a not-for-profit, ensures best practices and technology standards for color management and workflow.
ISO 22000: 2005 Certified
As a manufacturer involved in food packaging, we rigorously follow the requirements set by the International Organization of Standardization for managing a food safety system.
Safety Always Comes First
TrojanLitho puts the safety and health of our employees and visitors above all. The foundation of our program is DuPont™ STOP® (Safety Training Observation Program)—a behavior-based system that involves all employees across the company. Our initiatives—led by a full-time Safety Coordinator—include education, training, communication, protective equipment, and established emergency procedures. As a result of our efforts, We are among the top nine manufacturing companies in the U.S. that has gone one million hours without a lost time incident.